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Our Services

We Offer a Range of Services to Meet Your Needs

At Sonus Consulting, we provide 24/7 Long-Term Monitoring to detect known, potential, and emerging defects. Our Acoustic Emission program acts as an early warning system to support safe and efficient operations.

Acoustic Emission Testing Services

We specialize in High-precision Acoustic Emission Testing for pipelines, storage tanks, and pressure vessels. Our Advanced Non-Destructive Testing method detects stress-induced sound waves, enabling early damage detection and preventing costly structural failures.  Learn more about Our Services below.

Key Benefits:

  • Early detection of structural issues

  • Minimizes downtime and repair costs

  • Suitable for high-risk environments like Aerospace and Energy

Structural Health & Long-Term Monitoring

Sonus Consulting delivers advanced Structural Health and Long-Term Monitoring solutions using industry-leading Acoustic Emission (AE) and ultrasonic technologies. By placing sensors at critical points, we continuously track stress activity, detect crack initiation and propagation in real time, and provide early warnings before failures occur.

Our remote monitoring platform enables engineers to analyze live data, with customized alert thresholds, reporting intervals, and communication protocols tailored to each client’s operations. Applicable across bridges, pressure vessels, storage tanks, offshore structures, and industrial facilities, our solutions provide continuous asset visibility—reducing risk, minimizing downtime, and eliminating the need for frequent on-site inspections.

Bridge structural monitoring using acoustic emission and ultrasonic sensors by Sonus Consulting to detect stress, cracks, and early failure risks in real time.
Image by Bruno Mira

Rotating Machinery & Bearing Monitoring

Sonus Consulting provides expert Rotating Machinery and Bearing Monitoring using advanced Acoustic Emission (AE) technology to detect early-stage mechanical degradation before it becomes visible through conventional methods. By capturing high-frequency acoustic signatures at the source, we identify bearing wear, lubrication breakdown, imbalance, and developing faults in real time.

Sensors are strategically deployed across compressors, pumps, turbines, fans, and other critical assets, calibrated to isolate failure-specific frequency patterns. Our continuous monitoring approach enables proactive maintenance planning, reduces unplanned downtime, and extends the operational life of essential equipment.

Composite Material Evaluation

Sonus Consulting specializes in Composite Material Evaluation using advanced Acoustic Emission (AE) and nondestructive testing methods to detect subsurface defects that traditional inspections often miss. Our approach identifies delamination, fiber breakage, matrix cracking, and bond failures before they surface—providing critical insight into material integrity.


By evaluating components under simulated load conditions, we capture real-time stress responses for a more accurate assessment of performance and reliability. Applied across aerospace structures, pressure vessels, pipelines, and other high-risk systems, our solutions support safer operations, informed maintenance decisions, and extended asset life.

The Space Shuttle Challenger launch illustrating high-stress structural conditions relevant to acoustic emission testing
Industrial steel storage tanks monitored with acoustic emission (AE) technology by Sonus Consulting to detect leaks early and pinpoint source locations in real time.

Leak Detection & Source Location

Sonus Consulting provides precise Leak Detection and Source Location using advanced Acoustic Emission (AE) technology to identify leaks at their earliest stages. By capturing stress wave signatures generated by escaping fluid or gas, we pinpoint leak sources with a level of accuracy beyond conventional inspection methods.
 

Our solutions are deployed across pipelines, pressure vessels, heat exchangers, and storage tanks—both in-service and out-of-service. Continuous monitoring enables rapid response, reduces product loss, and allows maintenance to be planned proactively rather than in reaction to critical failures.

ASME & API  Code Compliance  Inspections

Sonus Consulting delivers comprehensive ASME and API Code Compliance Inspections, providing independent verification that critical assets meet required regulatory standards. Our inspectors bring deep expertise across ASME Sections V, VIII, and XI, as well as API 510, 570, and 653, evaluating materials, fabrication, and documentation with precision.

Where applicable, we integrate Acoustic Emission (AE) testing to extend beyond standard compliance checks—offering real-time insight into asset condition and structural integrity. Supporting scheduled inspections, regulatory deadlines, and new installation commissioning, our services help ensure safe operations, minimize risk, and maintain full compliance.

Show isometric downward view of 3 Contractors wearing safety suites and looking at pipelin
Oil refinery under operational stress monitored using acoustic emission testing to detect cracks, corrosion, and structural defects

Post Accident Site Safety Assessment

Sonus Consulting provides Post-Accident Site Safety Assessments to deliver objective, data-driven insight into the condition of structures and systems following an incident. Our evaluations identify both visible and hidden damage, assessing remaining structural integrity with the precision required in high-risk environments.

Where applicable, Acoustic Emission (AE) testing is deployed to detect active stress and subsurface defects that conventional inspections may overlook. Findings are documented in a clear, defensible format suitable for insurance, legal, and regulatory review—supporting confident decision-making before operations safely resume.

Offsite Monitoring

Sonus Consulting delivers Long-Term Safe Monitoring using AET to continuously track structural integrity over time. Our services detect evolving risks and active defects in pipelines, tanks, bridges, and industrial systems.

 

Clients gain actionable insights to ensure ongoing safety, reduce maintenance costs, and extend asset life across projects globally.

Industrial Control Room
Creative application of acoustic emission technology for advanced monitoring in non-traditional industrial environments in this image Industrial food processing facility using acoustic emission monitoring for equipment integrity and operational safety

Special Projects

Applications

Sonus Consulting handles Special Projects with tailored AET solutions for unique or high-risk structural monitoring challenges. We detect defects and material changes in real time for experimental, custom, or unconventional assets.

 

Our services provide actionable data to guide critical decisions, enhance safety, and optimize performance across a wide range of industries and projects worldwide.

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